Updated: Dec 3, 2020
There are three major considerations in the design of cranes. First, the crane must be able to lift the weight of the load; second, the crane must not topple; third, the crane must not rupture.
Cranes illustrate the use of one or more simple machines to create mechanical advantage:
• The Lever:
A balance crane contains a horizontal beam pivoted about a point called the fulcrum. The principle of the lever allows a heavy load attached to the shorter end of the beam to be lifted by a smaller force applied in the opposite direction to the longer end of the beam. The ratio of the load’s weight to the applied force is equal to the ratio of the lengths of the longer arm and the shorter arm, and is called the mechanical advantage.
• The Pulley:
A jib crane contains a tilted strut that supports a fixed pulley block. Cables are wrapped multiple times round the fixed block and round another block attached to the load. When the free end of the cable is pulled by hand or by a winding machine, the pulley system delivers a force to the load that is equal to the applied force multiplied by the number of lengths of cable passing between the two blocks. This number is the mechanical advantage.
• The Hydraulic Cylinder:
This can be used directly to lift the load or indirectly to move the jib or beam that carries another lifting device.
Cranes, like all machines, obey the principle of conservation of energy. This means that the energy delivered to the load cannot exceed the energy put into the machine. For example, if a pulley system multiplies the applied force by ten, then the load moves only one tenth as far as the applied force. Since energy is proportional to force multiplied by distance, the output energy is kept roughly equal to the input energy (in practice slightly less, because some energy is lost to friction and other inefficiencies).
The same principle can operate in reverse. In case of some problem, the combination of heavy load and great height can accelerate small objects to tremendous speed. Such projectiles can result in severe damage to nearby structures and people. Cranes can also get in chain reactions; the rupture of one crane may in turn take out nearby cranes. Cranes need to be watched carefully.